by Bob Bob

Industrial Surge Protection and Its Role in Electrical Maintenance

Surge Protection Devices are indispensable since electricity has become a vital aspect of life, powering our homes and businesses. This has unavoidably increased the cost of electrical gadgets, as has the significance of safeguarding them from harm. Unfortunately, it can also cause damage to electrically powered devices. This is because the internal parts of these gadgets can only handle a certain amount of electrical current before being severely damaged.

The first surge protection devices in the form of miniature circuit breakers were developed to reduce such events. These protective mechanisms allowed for regular operation when the electrical flow was below a safe threshold – anything beyond this level was promptly shut down to prevent additional harm.

Most circuit breakers in homes and workplaces employ this form of protection, and there have been few modifications in a long time. Eventually, an extra layer of surge protection was created that could detect minor changes in electrical flow. Surge strips function as breaker mechanisms in and of themselves, and the components being protected plug directly into them. This enables shutting down at any specific spot outside the whole electrical system that powers a house or company. A surge strip is essentially a protective component for devices that are particularly sensitive and can be destroyed at the circuit level by persistent power fluctuations and big surges.

In most circumstances, this degree of protection is enough, owing to the expensive cost of power factor correction equipment, which most people are unwilling to pay. Circuit breakers ensure the safety of various equipment, including electrical switches and sockets.

The concept and concept of industrial surge protection is a significantly more complex subject. It essentially protects millions of dollars worth of equipment and devices that may be networked together and powered by a single electronic data system. Lightning strikes and surges from electric switching may wreak havoc on industrial systems, costing businesses many dollars in breakage and possibly resulting in the breakdown of critical communications or power management systems on which these activities rely.

This is why industrial surge arrestees are becoming more popular and valuable. Concurrently with the advancement of technology, the features and components used in their construction have become significantly more original and dynamic. As a result, they can detect minimal changes in electrical flow.

The capacity or magnitude of the arrestees changes to protect the system from varying extents of surge voltages. The amplitude can be from a few millionths to tens of thousands of volts. Schneider Electric India provides a variety of surge protection devices that may be fitted in the system to guard against over and under-voltage. Install a plug-in, point-of-use electrical surge protector to utilize this. The gadget may be hooked into a grounded electrical socket or straight into the appliance. Lightning protection devices are created, tested, and categorized by international product standards. In addition, they have specified surge protection functions and performance characteristics to make them compatible with comparable protection ideas.

It is critical to have a surge protection system to protect your home, family, coworkers, and friends from danger. Much electrical equipment is destroyed each year as a result of transient voltages. Surge protection devices have been installed to prevent this enormous tragedy. Surge protectors are also utilized to protect electrical installation systems.

Conclusion

A surge protector is an electrical device protecting connected equipment from voltage fluctuations. It aids in rerouting any potentially hazardous current and provides a steady power flow to all related components. Most electronic gadgets have voltage-sensitive details that are quickly destroyed in the event of a rapid voltage spike. A surge protector detects voltage inconsistencies in the circuit and protects connected devices from over-and under-voltage.

by Bob Bob

Industrial Surge Protection Warranties: What Do They Cover?

Many individuals must not pay much attention to industrial surge protection device warranties. Some claim a 10-year warranty, others a 15-year warranty, and others a lifetime warranty. But what exactly do these warranties cover? The following are some warranties provided by various manufacturers. The names of the companies have been mentioned as ABC.

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  • ABC surge protection devices (SPDs) come with a strong Lifetime Warranty against manufacturing faults on ABC models. In addition, ABC is standard 10-year warranties for down line sub-panels.
  • ABC warranties the ABC Series to be free of faults in both quality and materials for ten years from delivery to the customer.
  • ABC promises that its Surge Protective Devices (SPDs) family, including individual modules and integrated systems, will be free of material and quality defects under regular use and operation for ten years from the initial purchase.
  • Ten-year limited warranty against material and quality defects.
  • ABC assures these items to be free of faults in quality and materials for 15 years from the delivery date to the customer, or 20 years if the product is registered correctly with ABC.

So, what do these warranties cover? Not much. As you can see from the remarks, all of these manufacturers only cover material and quality problems. What does this imply exactly? The warranty expires when you install one of these devices and leave it electrified and operating for an extended period of time. If the equipment breaks due to a surge or transient, there is no replacement guarantee, whether it is 5, 10, 25, or lifetime. As a result, most people choose price above performance and warranty.

Our warranty is unique. If one of our units dies while safeguarding the client’s equipment, we replace the SPD for up to 30 years. This gives the client a 30-year savings lifespan on our ST and LP models and a 25-year savings lifecycle on our TT2 models. Long-term protection is significantly superior and provides a solid return on investment for you or your customer.

Other industrial surge protection device that fails due to a flaw in materials, quality, or any electrical anomaly, including lightning, must be repaired or replaced at the manufacturer’s discretion without charge throughout the appropriate warranty term.” Our products are warranted for 30 years from the date of purchase.

When you decide to invest in surge protection, ask the manufacturer for performance data, warranty information, and any other information they can supply. Compared to us, our goods exceed the bulk of items on the market.

by Bob Bob

Understanding the Importance of Industrial Surge Protection to Boost Sales

When it comes to running your very own business there is a number of factors that are involved in the process of boosting the sales. Each and every aspect that contributes to sales is known as one of the best and the most significant part of it. As explained by the experts there are two main factors that are known to impact your sales. One is the passive selling and buying process while the other one remains the traditional active selling.

In the earlier one, the customers are making decisions on buying your product without any questions asked and they are making passive choices for their purchases. However, in the latter part, the product is sold with the complete information provided by the salesperson to the customers and their clients. This information is handed down carefully from managers to customers to help them make an informed decision of purchase.

Industrial surge protection is an important tool that keeps the buying and selling process active for a longer period of time. Especially when the purchase is being made through different electronic equipment and devices; therefore, if you are trying to become a brand and make an active selling point to the customers make sure that you know enough about industrial surge protection and how to make the choice of choosing the best product for your business.

Why surge protection is important:

When you go through the research you will know that there are a number of times in a day the power disturbance occurs without letting the business owners and the homeowners know about it. You only come to know about it when the electronic disturbance reaches its extreme point. According to the survey almost four times a day the electronic surge occurs and therefore, it is important to know that you may lose your costly equipment, devices, and other valuable electronic items in industry, homes or your commercial setting.

Commercial and industrial power surge becomes more and more deadly because the damage that is caused by electronic surge is immense and it might take weeks for you to start your electronic units again. Losing too many production units will only bring a halt to your business and thus cause damage to your business.

Understanding the need of the hour:

Looking at the statistics we come to a conclusion that electronic surges can cause a great deal of trouble to your equipment and to your overall business growth. Even if your business is not part of the production process even then a power disturbance can cost you millions. Moreover, it is important to understand the National Electrical Code has updated its recommendations about safety and security which requires the installation of SPD that makes the units safe and secure from electronic surges.

In addition to the recommendation, equipment that doesn’t contain the SPD in their units is not considered to be reliable and also causes a great deal of risk to their reputation. Therefore, even the new and the most updated versions of the equipment are electronic surge protection cover making them one of the most reliable units for industries and commercial needs.

Recent times are fierce in terms of competition and therefore when you are able to gather positive feedback from the customers in minute time. All those who are investing in SPD are gaining a positive response. But those who have still not installed the electronic surge protection unit to their equipment will have to face the anger and mistrust of the customers.

Selecting the right surge protection provider:

When we have notified the importance of the surge protection towards your electronic equipment it is also necessary to understand we should always choose to go for the right provider of services. Because gathering all the right and necessary information about surge protection will not help you win the battle instead you need to look out for the best in the business.

There are a number of resources through which you will be able to find the right surge protection service providers you may choose to look for them online or choose to go for the referrals at the same time.

If you are choosing the services online make sure to read up on the reviews of the customers to make sure that they are satisfied with the services. Moreover, you also need to know whether the electronic surge protection is able to detect the electronic disturbance efficiently or not. Thus helping your sales to boost with uninterrupted and continuous services provided to the customers.

Helping them make the purchase more and more effective and also enabling your business to become a brand in a market where competition is high and fierce at the same time

by Bob Bob

Protection for Computer Controlled Milling Machines

Computer Controlled Milling Machines

120/208 VAC 3-phase Protection for Computer Controlled Milling Machines for a Large Industrial/Manufacturing Company.

ZeroDT was contacted to recommend protection options for four large computer-controlled milling machines. Previous power surges had caused permanent damage to the units. This resulted in a ripple effect that caused serious efficiency and output problems within the (entire) factory. The repair, however, would first require purchasing new circuit boards from the milling machine manufacturer and having them installed by factory technicians additional downtime before ZeroDT could provide the solution to prevent recurrence of the problem.

We recommended installing surge protection right at the inputs (120/208 volt 3-phase AC power in a WYE configuration) to each of the milling machines, we also recommended that the surge protectors should utilize SASD (Silicon Avalanche Suppression Diode) technology so that they would not degrade with usage. Because the company is located in a frequent lightning area of Texas, additional power surges occur anytime the current is interrupted, as well as transients created by other machines in the factory. The surge protection recommended is the same protection technology that is used in the ZeroDT devices, but on a much larger scale for industrial applications of AC power. Most AC power surge protection devices utilize MOVs (Metal Oxide Varistors) as they are less expensive but come with the trade-off of degrading with every surge or transient that they handle and unless replaced periodically will lead to equipment damage. 

The Engineering Team at ZeroDT put together a design for a small (10” x 10” x 6”) wall mountable enclosure that contained non-degrading SASD-based surge protection for each of the 3 phases of AC power, along with the necessary fuses and terminal blocks to enable it to be easily installed at the AC power input to each of the milling machines. After a review of ZeroDT’s design drawings, the customer placed a P.O. for four of the units for ZeroDT to procure the parts and build up the units. We were able to go from the initial discussions with the customer on how to protect the milling machines to the delivery of four completed 120/208 VAC 3-phase protectors in just under four weeks.